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Aviation & Industrial Coalescer

Aviation & Industrial Coalescer

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Coalescer cartridged designed for separation of highly dispersed emulsified water particles and removal of particulate contaminants from hydrocarbon fuel.

Technical Specifications

  • Filter Type: Coalescer
  • Maximum Operating Temperature: 66 to 71 °C, 150 to 160 °F
  • Maximum Pressure Differential: 75 psi, 5.2 bar
  • Changeout Pressure Differential: 15 psi, 1 bar
  • pH Range: Continuous Operation: 5 - 9
  • Brand: Velcon
  • Flow Rate: Various depending on fluid viscosity and application. See brochure for more information.
  • Application: Aviation, Aviation & Industrial, Military Aviation, Industrial
Safety Warning

Full Product Description

Coalescer Cartridges for Aviation & Industrial

Coalescer cartridges are employed as the first stage in filter/separator vessels for hydrocarbon fluids. They perform two functions: (1) coalesce (combine) highly dispersed, emulsified water particles into larger water drops and (2) filter-out particulate contaminants.

Product Features:

- Cost effective particle and emulsified water removal from hydrocarbon fluids
- Easy installation and replacement with one-piece design
- Choice of Threaded Base or Open End cartridges
- Choice of All-Fiberglass Media or Combination Fiberglass and Pleated Media
- Field proven performance
- Ongoing qualification testing to meet changing commercial and military requirements
- Used as a first-stage cartridge in Filter/Separatos
- Remove particulates and coalesce water into large water drops
- Also available in screw base design

Application

Coalescer cartridges are used primarily to coalesce emulsified water and remove particles from hydrocarbon fluids. The largest single application is the filtration of aviation jet fuel. They are also used with other types of fuels, process streams in refineries and petrochemical plants, and condensate streams where natural gas is produced.

Other liquids can be separated if they are immiscible, the specific gravities differ, and high concentrations of surface active agents are not present. As a rule of thumb, if a sample of the mixture readily separates in an hour or two, a coalescer can probably be used. If the mixture hasn't separated after 24 hours, coalescing probably won't work.

Construction

Velcon single-unit coalescer elements are offered with Threaded Base or Open Ends and with Fiberglass Media or Fiberglass and Pleated Media combinations.

Threaded Base Coalescers are recommended for use in most applications. They simplify installation and replacement by eliminating the need for cover plates, center plates, nuts, washers, and gaskets. They are for use in Velcon and other make filter/ separators. Threaded base adapters are available to convert vessels presently using open end elements.

Open End Coalescers are offered with single unit construction which reduces the number of gasket seals and improves overall reliability.

All-fiberglass Media Coalescers combine depth particulate filtration with a deep coalescing structure. All-fiberglass designs have successively finer media layers to achieve depth-type filtration of particles.

Combination Fiberglass and Pleated Media Coalescers remove particles primarily in the high surface area pleated core. They have one or more layers of pleated media inside a cylinder of molded fiberglass laminations to provide an extended surface area for particulate filtration. Pleat corrugation and separation materials are used to keep pleats open for full utilization.

Coalescing and filtration performance depends largely on the fiber diameter and bulk density of the fiberglass media. Both the All-Fiberglass and the Combination coalescer cartridge designs incorporate phenolic resin impregnated fiberglass media. Several grades with fiber diameters ranging from 1 to 10 micrometers are used in various combinations to achieve desired results. Velcon's latest coalescer designs (85, 87 and C5 series cartridges) achieve even higher filtration and coalescing efficiency by incorporating pure micro-glass fibers with diameters of less than 1 micrometer in the pleated media

Description

Model Number System. Refer to the box at right. The one or two digit Series Designator relates to the approx­imate micron rating of each model coalescer cartridge. Note that this is a nominal rating and should be used for?reference only.

The “0”, “2”, and “4” Series all-fiberglass cartridges are rated at 25, 5, and 3 microns respectively. The “2” and “4” Series are commonly used with diesel and other fuel oils, and are a compromise between filtration efficiency (cart­ridge life) and water removing capability. They coalesce gross water, but normally do not remove fine water haze.

The all-fiberglass “6” Series was originally developed for jet fuel service (the original MIL-F-8901 specification). With a 2-micron rating, it has proven to be the most cost effective design in some jet fuel applications. “6” Series cartridges are also used in gasoline filtration service. However, it should be noted that the powerful detergent additives in most automotive gasolines reduce the coalescing capability of this and other cartridge designs.
“83” Series Cartridges. The 1-micron rated “83” Series is?a pleated media/fiberglass cartridge. The very practical “83” Series cartridges have become the most widely used design in applications including gasoline, condensate, and insulating oil filtration.

“85” and “87” Series Cartridges. The “85” Series is rated at 0.5-micron while the “87” Series is rated at 0.3 micron. Both incorporate multi-layered pleated media. The “85” Series has consistently shown superior dirt holding capacity in the field.

JF5 Series Coalescers. JF5 Series Cartridges are Velcon's newest design. Combined with V5N5 Series Separators, they offer higher flow rates and extended service life. See data sheet #1923 for more info.


EI* 1581 Fifth Edition Cartridges. I-6xxC5 (TB), I-6xxMM, and I-6xxA4 Series of coalescers incorporate a multi-layered pleated media designed to provide superior dirt holding capacity in the field, combined with 0.4 micron efficiency. The I-6xxC5 (TB) replaces both the I-6xx85 (TB) and I-6xx87 (TB) cartridges. These cartridges are available in either threaded base or open-end configuration. See data sheets 1923 and 1934 for more specific information on EI 1581 Fifth Edition.

Cartridge Dimensions. 6” diameter cartridges are the current industry standard. They are offered in lengths of?11”, 14”, 22”, 28”, 33”, 38”, 44”, and 56”. However, not?all series are available in all lengths or in both end cap designs. Contact your Velcon Distributor for details.

4” diameter cartridges are also offered for use with older equipment. They are available in a variety of lengths ranging from 8 to 40 inches.

General Specifications

- 75 psi maximum pressure differential rating
- 5 to 9 pH range
- 150°–160°F max. operating temperature
- Aluminum center tube
- Buna-N gaskets
- Injection molded end caps are standard on 6” diameter threaded base coalescers;
- Aluminum end caps are standard on 6” diameter open end cartridges
- All 6” diameter cartridge end caps are bonded directly to?the media with high strength epoxy or urethane
- 4” diameter cartridge have molded polyester resin or injection molded end caps

*EI (Energy Institute) is the new specification authority. API (American Petroleum Institute) is no longer involved in aviation fuel filtration specifications.
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Products Application Outside Diameter (inch) Length (inch) Filter Construction End Cap Configuration Micron Rating (µm) Seal Material Inside Diameter (inch) Certificates Outer Wrap
I-4208C Aviation 3.625 20 Fiberglass with Pleated Media Open End 2 Buna-N 1.19 Category C, EI1581, MIL-F-8901 N/A
I-41883T Aviation and Industrial 4 18 Fiberglass Open End 1 Buna-N 1.19 N/A Outer Shroud
I-4186 Aviation and Industrial 4 18 Fiberglass Open End 2 Buna-N 1.19 N/A N/A
I-4186TB Aviation and Industrial 4 18 Fiberglass Threaded Base 2 Buna-N 1.19 N/A N/A
I-420MM Military Aviation 3.75 20.125 Fiberglass Open End 0.4 Buna-N 1.19 Category M, MIL-PRF-52308J N/A
I-4204 Industrial 4 20 Fiberglass Open End 3 Buna-N 1.19 N/A N/A
I-43183T Aviation and Industrial 4 31 Fiberglass Open End 1 Buna-N 1.19 N/A Outer Shroud
I-44087 Aviation and Industrial 4 39.875 Fiberglass Open End 0.3 Buna-N 1.19 N/A N/A
I-440AMM Military Aviation 4 39.875 Fiberglass Open End 0.4 Buna-N 1.19 Category M N/A
I-440MM Military Aviation 3.625 39.875 Fiberglass Open End & Blind Opposite 0.4 Buna-N 1.19 Category M, MIL-PRF-52308J N/A
I-44083T Aviation and Industrial 4 39.875 Fiberglass Open End 1 Buna-N 1.19 N/A Outer Shroud
I-6086A Industrial 6 8 Fiberglass Open End 2 Buna-N 3.5 N/A N/A
I-6116 Aviation and Industrial 6 11 Fiberglass Open End 2 Buna-N 3.5 N/A N/A
I-61487 Aviation and Industrial 6 14 Fiberglass Open End 0.3 Buna-N 3.5 N/A N/A
I-61487TB Aviation and Industrial 6 14 Fiberglass Threaded Base 0.3 Buna-N 3.5 N/A N/A
I-614C5 Aviation 6 14 Fiberglass Open End 0.4 Buna-N 3.5 Category C, EI1581 N/A
I-614C5TB Aviation 6 14 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category C, EI1581 N/A
I-614JF5TB Military Aviation 6 14 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category M, JF5 N/A
I-614MM Military Aviation 6 14 Fiberglass Open End 0.4 Buna-N 3.5 Category M N/A
I-614MMTB Military Aviation 6 14 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category M N/A
I-614A4 Military Aviation 6 14 Fiberglass Open End 0.4 Buna-N 3.5 Category M100 N/A
I-61485TB Aviation and Industrial 6 14 Fiberglass Threaded Base 0.5 Buna-N 3.5 N/A N/A
I-61483 Aviation and Industrial 6 14 Fiberglass Open End 1 Buna-N 3.5 N/A N/A
I-61483TB Aviation and Industrial 6 14 Fiberglass Threaded Base 1 Buna-N 3.5 N/A N/A
I-6146 Aviation and Industrial 6 14 Fiberglass Open End 2 Buna-N 3.5 N/A N/A
I-6146T Aviation and Industrial 6 14 Fiberglass Open End 2 Buna-N 3.5 N/A Outer Shroud
I-6146TB Aviation and Industrial 6 14 Fiberglass Threaded Base 2 Buna-N 3.5 N/A N/A
I-6142 Aviation and Industrial 6 14 Fiberglass Open End 5 Buna-N 3.5 N/A N/A
I-61687TB Aviation and Industrial 6 16 Fiberglass Threaded Base 0.3 Buna-N 3.5 N/A N/A
I-616C5TB Aviation 6 16 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category C, EI1581 N/A
I-61683TB Aviation and Industrial 6 16 Fiberglass Threaded Base 1 Buna-N 3.5 N/A N/A
I-616MMTB Military Aviation 6 18 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category M N/A
I-618A4 Military Aviation 6 18 Fiberglass Open End 0.4 Buna-N 3.5 Category M100 N/A
I-6186T Aviation and Industrial 6 18 Fiberglass Open End 2 Buna-N 3.5 N/A Outer Shroud
I-6184T Aviation and Industrial 6 18 Fiberglass Open End 3 Buna-N 3.5 N/A Outer Shroud
I-620MM Military Aviation 6 20 Fiberglass Open End 0.4 Buna-N 3.5 Category M N/A
I-6204 Aviation and Industrial 6 20 Fiberglass Open End 3 Buna-N 3.5 N/A N/A
I-6202 Aviation and Industrial 6 20 Fiberglass Open End 5 Buna-N 3.5 N/A N/A
I-62287 Aviation and Industrial 6 22 Fiberglass Open End 0.3 Buna-N 3.5 N/A N/A
I-62287TB Aviation and Industrial 6 22 Fiberglass Threaded Base 0.3 Buna-N 3.5 N/A N/A
I-622C5 Aviation 6 22 Fiberglass Open End 0.4 Buna-N 3.5 Category C, EI1581 N/A
I-622C5TB Aviation 6 22 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category C, EI1581 N/A
I-622MM Military Aviation 6 22 Fiberglass Open End 0.4 Buna-N 3.5 Category M N/A
I-622MMTB Military Aviation 6 22 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category M N/A
I-62285 Aviation and Industrial 6 22 Fiberglass Open End 0.5 Buna-N 3.5 N/A N/A
I-6560TB Aviation and Industrial 6 56 Fiberglass Threaded Base 25 Buna-N 3.5 N/A N/A
I-62285TB Aviation and Industrial 6 22 Fiberglass Threaded Base 0.5 Buna-N 3.5 N/A N/A
I-62283 Aviation and Industrial 6 22 Fiberglass Open End 1 Buna-N 3.5 N/A N/A
I-62283TB Aviation and Industrial 6 22 Fiberglass Threaded Base 1 Buna-N 3.5 N/A N/A
I-6226 Aviation and Industrial 6 22 Fiberglass Open End 2 Buna-N 3.5 N/A N/A
I-6226TB Aviation and Industrial 6 22 Fiberglass Threaded Base 2 Buna-N 3.5 N/A N/A
I-6224TB Aviation and Industrial 6 22 Fiberglass Threaded Base 3 Buna-N 3.5 N/A N/A
I-6222 Aviation and Industrial 6 22 Fiberglass Open End 5 Buna-N 3.5 N/A N/A
I-6220 Aviation and Industrial 6 22 Fiberglass Open End 25 Buna-N 3.5 N/A N/A
I-6220TB Aviation and Industrial 6 22 Fiberglass Threaded Base 25 Buna-N 3.5 N/A N/A
I-624JF5TB Military Aviation 6 24 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category M, JF5 N/A
I-62887 Aviation and Industrial 6 28 Fiberglass Open End 0.3 Buna-N 3.5 N/A N/A
I-62887TB Aviation and Industrial 6 28 Fiberglass Threaded Base 0.3 Buna-N 3.5 N/A N/A
I-628A4TB Military Aviation 6 28 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category M100 N/A
I-628C5 Aviation 6 28 Fiberglass Open End 0.4 Buna-N 3.5 Category C, EI1581 N/A
I-628C5TB Aviation 6 28 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category C, EI1581 N/A
I-628JF5 Military Aviation 6 28 Fiberglass Open End 0.4 Buna-N 3.5 Category M, JF5 N/A
I-628JF5TB Military Aviation 6 28 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category M, JF5 N/A
I-628MM Military Aviation 6 28 Fiberglass Open End 0.4 Buna-N 3.5 Category M N/A
I-628MMTB Military Aviation 6 28 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category M N/A
I-62885 Aviation and Industrial 6 28 Fiberglass Open End 0.5 Buna-N 3.5 N/A N/A
I-62885TB Aviation and Industrial 6 28 Fiberglass Threaded Base 0.5 Buna-N 3.5 N/A N/A
I-62883 Aviation and Industrial 6 28 Fiberglass Open End 1 Buna-N 3.5 N/A N/A
I-62883TB Aviation and Industrial 6 28 Fiberglass Threaded Base 1 Buna-N 3.5 N/A N/A
I-6286 Aviation and Industrial 6 28 Fiberglass Open End 2 Buna-N 3.5 N/A N/A
I-6286TB Aviation and Industrial 6 28 Fiberglass Threaded Base 2 Buna-N 3.5 N/A N/A
I-6284 Aviation and Industrial 6 28 Fiberglass Open End 3 Buna-N 3.5 N/A N/A
I-6284TB Aviation and Industrial 6 28 Fiberglass Threaded Base 3 Buna-N 3.5 N/A N/A
I-6282 Aviation and Industrial 6 28 Fiberglass Open End 5 Buna-N 3.5 N/A N/A
I-6282TB Aviation and Industrial 6 28 Fiberglass Threaded Base 5 Buna-N 3.5 N/A N/A
I-6280 Aviation and Industrial 6 28 Fiberglass Open End 25 Buna-N 3.5 N/A N/A
I-631C5TB Aviation 6 31 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category C, EI1581 N/A
I-63185TB Aviation and Industrial 6 31 Fiberglass Threaded Base 0.5 Buna-N 3.5 N/A N/A
I-63387TB Aviation and Industrial 6 33 Fiberglass Threaded Base 0.3 Buna-N 3.5 N/A N/A
I-633A4TB Military Aviation 6 33 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category M100 N/A
I-633C5 Aviation 6 33 Fiberglass Open End 0.4 Buna-N 3.5 Category C, EI1581 N/A
I-633C5TB Aviation 6 33 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category C, EI1581 N/A
I-633JF5TB Military Aviation 6 33 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category M, JF5 N/A
I-633MMTB Military Aviation 6 33 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category M N/A
I-63385 Aviation and Industrial 6 33 Fiberglass Open End 0.5 Buna-N 3.5 N/A N/A
I-63385TB Aviation and Industrial 6 33 Fiberglass Threaded Base 0.5 Buna-N 3.5 N/A N/A
I-63383 Aviation and Industrial 6 33 Fiberglass Open End 1 Buna-N 3.5 N/A N/A
I-63383TB Aviation and Industrial 6 33 Fiberglass Threaded Base 1 Buna-N 3.5 N/A N/A
I-6336 Aviation and Industrial 6 33 Fiberglass Open End 2 Buna-N 3.5 N/A N/A
I-6336TB Aviation and Industrial 6 33 Fiberglass Threaded Base 2 Buna-N 3.5 N/A N/A
I-6334TB Aviation and Industrial 6 33 Fiberglass Threaded Base 3 Buna-N 3.5 N/A N/A
I-6332 Aviation and Industrial 6 33 Fiberglass Open End 5 Buna-N 3.5 N/A N/A
I-6332TB Aviation and Industrial 6 33 Fiberglass Threaded Base 5 Buna-N 3.5 N/A N/A
I-6330 Aviation and Industrial 6 33 Fiberglass Open End 25 Buna-N 3.5 N/A N/A
I-6330TB Aviation and Industrial 6 33 Fiberglass Threaded Base 25 Buna-N 3.5 N/A N/A
I-6346TB Aviation and Industrial 6 34 Fiberglass Threaded Base 2 Buna-N 3.5 N/A N/A
I-63887TB Aviation and Industrial 6 38 Fiberglass Threaded Base 0.3 Buna-N 3.5 N/A N/A
I-638A4TB Aviation 6 38 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category M100 N/A
I-638C5 Aviation 6 38 Fiberglass Open End 0.4 Buna-N 3.5 Category C, EI1581 N/A
I-638C5TB Aviation 6 38 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category C, EI1581 N/A
I-638MM Military Aviation 6 38 Fiberglass Open End 0.4 Buna-N 3.5 Category M N/A
I-638MMTB Military Aviation 6 38 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category M N/A
I-63885 Aviation and Industrial 6 38 Fiberglass Open End 0.5 Buna-N 3.5 N/A N/A
I-63885TB Aviation and Industrial 6 38 Fiberglass Threaded Base 0.5 Buna-N 3.5 N/A N/A
I-63883TB Aviation and Industrial 6 38 Fiberglass Threaded Base 1 Buna-N 3.5 N/A N/A
I-6384TB Aviation and Industrial 6 38 Fiberglass Threaded Base 3 Buna-N 3.5 N/A N/A
I-6382TB Aviation and Industrial 6 38 Fiberglass Threaded Base 5 Buna-N 3.5 N/A N/A
I-6380TB Aviation and Industrial 6 38 Fiberglass Threaded Base 25 Buna-N 3.5 N/A N/A
I-64487 Aviation and Industrial 6 44 Fiberglass Open End 0.3 Buna-N 3.5 N/A N/A
I-64487TB Aviation and Industrial 6 44 Fiberglass Threaded Base 0.3 Buna-N 3.5 N/A N/A
I-644A4TB Military Aviation 6 44 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category M100 N/A
I-644C5 Aviation 6 44 Fiberglass Open End 0.4 Buna-N 3.5 Category C, EI1581 N/A
I-644C5TB Aviation 6 44 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category C, EI1581 N/A
I-644MM Military Aviation 6 44 Fiberglass Open End 0.4 Buna-N 3.5 Category M N/A
I-644MMTB Military Aviation 6 44 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category M N/A
I-64485 Aviation and Industrial 6 44 Fiberglass Open End 0.5 Buna-N 3.5 N/A N/A
I-64485TB Aviation and Industrial 6 44 Fiberglass Threaded Base 0.5 Buna-N 3.5 N/A N/A
I-64483 Aviation and Industrial 6 44 Fiberglass Open End 1 Buna-N 3.5 N/A N/A
I-64483TB Aviation and Industrial 6 44 Fiberglass Threaded Base 1 Buna-N 3.5 N/A N/A
I-6446 Aviation and Industrial 6 44 Fiberglass Open End 2 Buna-N 3.5 N/A N/A
I-6446TB Aviation and Industrial 6 44 Fiberglass Threaded Base 2 Buna-N 3.5 N/A N/A
I-6444 Aviation and Industrial 6 44 Fiberglass Open End 3 Buna-N 3.5 N/A N/A
I-6444TB Aviation and Industrial 6 44 Fiberglass Threaded Base 3 Buna-N 3.5 N/A N/A
I-6442 Aviation and Industrial 6 44 Fiberglass Open End 5 Buna-N 3.5 N/A N/A
I-6442TB Aviation and Industrial 6 44 Fiberglass Threaded Base 5 Buna-N 3.5 N/A N/A
I-6440 Aviation and Industrial 6 44 Fiberglass Open End 25 Buna-N 3.5 N/A N/A
I-6440TB Aviation and Industrial 6 44 Fiberglass Threaded Base 25 Buna-N 3.5 N/A N/A
I-65687TB Aviation and Industrial 6 56 Fiberglass Threaded Base 0.3 Buna-N 3.5 N/A N/A
I-656A4TB Military Aviation 6 56 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category M100 N/A
I-656C5 Aviation 6 56 Fiberglass Open End 0.4 Buna-N 3.5 Category C, EI1581 N/A
I-656C5TB Aviation 6 56 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category C, EI1581 N/A
I-656MMTB Military Aviation 6 56 Fiberglass Threaded Base 0.4 Buna-N 3.5 Category M N/A
I-65685 Aviation and Industrial 6 56 Fiberglass Open End 0.5 Buna-N 3.5 N/A N/A
I-65685TB Aviation and Industrial 6 56 Fiberglass Threaded Base 0.5 Buna-N 3.5 N/A N/A
I-65683 Aviation and Industrial 6 56 Fiberglass Open End 1 Buna-N 3.5 N/A N/A
I-65683TB Aviation and Industrial 6 56 Fiberglass Threaded Base 1 Buna-N 3.5 N/A N/A
I-6566 Aviation and Industrial 6 56 Fiberglass Open End 2 Buna-N 3.5 N/A N/A
I-6566TB Aviation and Industrial 6 56 Fiberglass Threaded Base 2 Buna-N 3.5 N/A N/A
I-6564 Aviation and Industrial 6 56 Fiberglass Open End 3 Buna-N 3.5 N/A N/A
I-6564TB Aviation and Industrial 6 56 Fiberglass Threaded Base 3 Buna-N 3.5 N/A N/A
I-6562 Aviation and Industrial 6 56 Fiberglass Open End 5 Buna-N 3.5 N/A N/A
I-6562TB Aviation and Industrial 6 56 Fiberglass Threaded Base 5 Buna-N 3.5 N/A N/A
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